Air Filter Monitoring

Replace filters when they need it.
Not before. Not after.

Pressure-based monitoring tells you precisely when
a filter has reached the end of its useful life, saving energy,
cutting waste, and keeping airflow where it needs to be.

Air filters trap dust, dirt, and contaminants, and as they do, airflow decreases, and system strain increases. Left unmonitored, a clogged filter forces fans and motors to work harder, driving up energy consumption and accelerating wear. In HVAC systems, it means degraded indoor air quality. In industrial and automotive applications, it means reduced performance, higher fuel costs, and unplanned repairs.

The traditional response of scheduled replacements or visual inspection solves the wrong problem. Schedules ignore the actual filter condition, leading to premature replacements that waste money or missed changes that cause damage. By the time a performance decline is noticeable, the system has already paid a price.

Differential pressure sensors give you a direct, real-time measure of filter condition. As a filter loads with contaminants, the pressure drop across it rises, and that rise tells you exactly when replacement is needed, not sooner and not later. For accurate, repeatable readings across the very low pressure ranges that filter monitoring demands, the sensor you choose matters.

Superior’s Unique Capabilities for Air Filter Monitoring

The NimbleSense architecture was designed to maximize performance while remaining flexible enough to easily incorporate application-specific capabilities. The result is a pressure sensor architecture with a very clear signal and practically no noise, leading to incredible accuracy, TEB, and long-term stability.  Specific to HVAC systems, we have implemented these additional capabilities:

Multi-Range technology

A single sensor can accommodate up to eight different pressure ranges to effectively measure pressure across a wide variety of air flow environments; change pressures ‘on the fly’

Advanced digital filtering

Multi-order filter that leverages advanced filtering capabilities at the front end to eradicate critical noise caused by fans, blowers, or other sources before they can impact system performance

Integrated 50/60 Hz notch filter

Neutralizes any power grid spikes or noise coming from AC devices that could interfere with sensor accuracy or system performance

Position insensitivity

Maintains consistent and highly accurate handheld readings regardless of movement or the physical orientation of the measurement device; rated with a positional sensitivity to within 0.25 pascal

Integrated closed loop control

Eliminates the need to design an external closed loop control system, which simplifies product design and reduces loop delays by up to 100x

Recommended Sensors

ProductFull Scale Pressure RangesNumber of Pressure RangesUpdate RateBW Corner FrequencyAccuracy (%)Long-Term StabilityShort-Term Error BandTotal Error Band
HV110-SM02±125 Pa to ±2.5 kPa59 ms0.1 – 10 Hz0.05%2 Pa1.25 Pa4 Pa
HV120-SM02±625 Pa to ±5 kPa49 ms0.1 – 10 Hz0.05%5 Pa3 Pa10 Pa
HV160-SM02±625 Pa to ±15 kPa89 ms0.1 – 10 Hz0.05%8 Pa5 Pa15 Pa
HV210-SM02±25 Pa to ±2.5 kPa79 ms0.1 – 10 Hz0.05%1.25 Pa0.75 Pa1.75 Pa

Common Device Features: 3.3V supply
Long-Term Stability is measured after first 12 months
Short-Term Error Band (STEB) is measured over 24 hours, after auto-zero

Common Specifications

  • 16-bit resolution each range
  • Up to 19-bit effective resolution
  • Integrated 50/60 Hz notch filter
  • Optional closed loop control
  • Optional pressure switch
  • Optional advanced digital filtering
  • Temperature-compensated from 0°C to 50°C
  • Supply voltage compensation
  • Fully integrated compensation math
  • Standard I2C and SPI interfaces

Resources

HV Series Product Brief
HV Series
Product Brief
Pb Az 200x258
Auto Zero Valve
Product Brief
NImbleSense Capabilities Brochure
NimbleSense
Capabilities
Catalog 200x258
Product
Catalog

Our experts are available to answer your questions: