Handheld Test System with Sensor Call-Out
Ensuring the Most Accurate Air Quality Readings

Importance of Accurate Air Quality Measurements

Air quality is a serious topic these days. From airborne viruses to pollution, allergens and gas leaks, accurately ensuring the safety of the air we breathe is paramount. To do so, organizations use air quality measurement devices to measure particles and other contaminants in the air, like the one shown in Figure 1.

Example of Air Quality monitoring device

Figure 1 – Air Quality Measuring Device from Particles Plus

Within the broad category of HVAC systems, air quality is measured for a lot of different applications including:

  1. Air filtration systems that monitor not just the flow rate of air, but the quality as well
  2. Carbon monoxide detectors to ensure carbon monoxide levels do not exceed safety levels
  3. Fume hood monitors to limit exposure to hazardous or toxic fumes, vapors or dust
  4. Clean room environments to ensure dust or other particles do not contaminate the laboratory or manufacturing facility
  5. Radon detectors to determine levels of radon in the environment
  6. Air purifiers to ensure the air flow meets the air quality requirements
  7. Smoke detectors to help provide early detection of a potential fire
  8. Carbon dioxide detectors to indicate levels of carbon dioxide in the air
  9. Smog detectors to measure pollution coming from an automobile exhaust
  10. Outdoor air monitoring to measure levels of pollutants in the air (see Figure 2) – to see real-time air quality scores throughout the world, click here

This is a partial list as there are many use cases to accurately measure air quality.

Image of city with air pollution

Figure 2 – Air Pollution and Impact on Health

Superior’s System-in-a-Sensor: Better Performance and Lower System Cost

Superior Sensors’ proprietary NimbleSense architecture is the industry’s first System-in-a-Sensor integrated platform. Incorporating a highly differentiated advanced pressure sensing system with the ability to integrate optional building blocks enables us to combine the highest accuracy and reliability with lower overall system cost. For air quality applications, we have developed our HV Series of differential pressure sensors.

Accuracy & Reliability

The HV Series was designed to provide the highest levels of accuracy and greatest reliability for air quality and other HVAC applications. The HV Series provides accuracy within 0.10% of the selected pressure range with long-term stability as low as 0.10% and Total Error Band (TEB) within 0.15% FSS. These market leading figures ensure the highest accuracy when monitoring air quality levels.

In addition, the HV Series offers our integrated advanced digital filtering technology. Our advanced digital filtering technology is a multi-order filter that utilized advanced filtering capabilities on the front-end of the sub-system to eliminate critical noise created by fans, blowers or other dry air/gas sources prior to reaching the pressure sensor. This reduces system noise levels by 10x or more, and allows the sensor to make extremely accurate readings.

Finally, NimbleSense architecture’s integrated closed loop control can be applied to improve the reliability and speed/responsiveness of the air quality monitoring device. This capability can significantly reduce loop delays and ensures accurate readings by directly controlling motors, valves and actuators. This integrated capability also simplifies product design, reduces system power/heat and provides an improvement in accuracy.

Reduction in System Costs

One of the most innovative NimbleSense architecture features found in all of our differential pressure sensors is our unique Multi-Range technology that allows one sensor to replace several different sensors. On the HV Series, Multi-Range can support up to 8 different pressure ranges with each pressure range factory calibrated and optimized to ensure no degredation in total error band, accuracy or stability regardless of the range selected. The HV Series supports a total of 12 pressure ranges from as low as 25 Pa (0.1” H2O) to as high as 15k Pa (60” H2O). Figure 3 shows the difference between a typical differential pressure sensor and the Superior Sensor’s HV Series.

Multi-Range comparison drawing

Figure 3 – HV Series Multi-Range Technology Comparison

With Multi-Range, pressure ranges can be changed ‘on the fly’ so that one device in the field can be used to serve multiple purposes. Multi-Range also enables manufacturers to bring product variants to market quickly and reduces inventory costs and product obsolescence since only one SKU needs to be stocked.

By utilizing a System-in-a-Sensor approach where the sensor module integrates many advanced functions and multiple pressures in one device, Superior Sensors is simplifying product design and helping bring down system costs. In addition to the Multi-Range cost savings mentioned above, the integrated closed loop control and advanced digital filtering provide further system cost savings. With these capabilities directly in the sensor module, there is no longer a need to externally design these functions with discrete components. This reduces BOM cost, increases reliability and speeds time to market.

Conclusion

There is no question behind the importance of air quality measurement devices. Whether tracking internal or external air quality, the need to accurately detect dust particles, chemicals, viruses and other pollutants will continue to grow. With more air quality devices being deployed, ensuring their reliability is just as important. Removing uneccesary components reduces the number of field failures. Further, allowing the air quality devices to be configured ‘on the fly’ maximizes flexibility and expands the potential uses of the system.

NimbleSense Air Quality Building Blocks

Figure 4 – NimbleSense Building Blocks for Air Quality Applications

The NimbleSense architecture has several building blocks (see Figure 4) that are customized specifically for air quality applications:

  • Multi-Range
  • Closed Loop Control
  • Advanced Digital Filtering

Major worldwide manufacturers such as Johnson Controls and Dwyer Instruments have entrusted Superior Sensor Technology for their differential pressure sensors needs.  For more detailed information about our air quality and other HVAC solutions please contact us.

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